THE IMPORTANCE OF LOW-CARBON ALUMINIUM IN THE EXTRUSION PROCESS

What is Low-Carbon Aluminium?

Low-carbon aluminium is produced using cleaner, more sustainable methods that reduce greenhouse gas emissions throughout its production lifecycle. This typically involves using renewable energy sources such as hydropower during the smelting process and incorporating recycled aluminium into production.

Low-Carbon Aluminium in the Extrusion Process

Extrusion is a manufacturing process in which aluminium is heated and forced through a die to create a specific shape. As a UK-based extruder, we fabricate aluminium profiles in accordance to the specific calibrations and design of our clients and we deal with a variety of industries, including construction, automotive and aerospace who choose aluminium for its ability to produce lightweight, durable components. 

When low-carbon aluminium is used in extrusion, the resulting products maintain the same exceptional qualities  - lightweight, strength, corrosion resistance and versatility - as those made from conventional aluminium. The key difference is in the environmental impact as low-carbon aluminium significantly reduces the overall carbon footprint of the end product. 

Same Quality, Lower Footprint

One of the biggest advantages of low-carbon aluminium is that it doesn't compromise on quality. The material retains all the properties that make aluminium valuable:

Strength and Durability: ideal for structural applications.

Malleability: perfect for intricate extrusions

Recyclability: can be endlessly recycled without losing its integrity.

By using low-carbon aluminium, manufacturers can deliver products that meet industry standards while contributing to sustainability goals.

Why Low-Carbon Aluminium Matters for CO2e Regulations

Government and industries worldwide are increasingly introducing CO2e regulations to mitigate climate change. These regulations aim to reduce the greenhouse gas emissions associated with production and manufacturing processes.

Aluminium production is energy-intensive, and its traditional methods contribute significantly to global CO2 emissions. By adopting low-carbon practices, manufacturers not only comply with these regulations, but also appeal to environmentally conscious consumers and industries. Using low-carbon aluminium can also help companies earn carbon-credits, reduce penalties, and improve their sustainability credentials in a competitive market.

How Low-Carbon Works in Practice

In our aluminium extrusion factory, transitioning to low-carbon aluminium where possible is a strategic and deliberate process. Here's how we make it happen:

Sourcing Aluminium with a Lower Carbon Footprint:

We partner with suppliers who use renewable energy sources, such as hydropower, in their smelting operations. These suppliers also prioritise the use of recycled aluminium, which consumes 95% less energy than producing primary aluminium.

Optimising Energy Efficiency:

Our extrusion facilities are designed to minimise energy consumption. Advanced technologies and energy-efficient machinery help reduce the carbon footprint of the extrusion process.

Maximising Recycling:

Aluminium is infinitely recyclable. We collect and repurpose scrap aluminium from our production process, reducing the need for primary material and cutting emissions.

Continuous Monitoring and Improvement:

By tracking our CO2e emissions across all production stages, we identify opportunities for further improvements. This data-driven approach ensures our processes remain aligned with sustainability goals. 

The Future of Aluminium is Low-Carbon

Low-carbon aluminium is a crucial step toward achieving a sustainable future. By integrating it into the extrusion process, manufacturers can meet the growing demand for environmentally responsible products without compromising quality or performance.

At our factory, we're proud to lead the charge in adopting low-carbon practices. With every extrusion, we're not only shaping aluminium, we're also contributing to a greener planet.

Whether you're designing energy-efficient buildings or lightweight transportation solutions, low-carbon aluminium is the key to reducing environmental impact while delivering world-class results. 

Together, we can make a difference, one extrusion at a time!