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We can support with 2D drawings and prototype options to confirm fit before production. [Tell Us What You Need](https://www.bwcprofiles.co.uk/plastic-bespoke-profiles#widget_1772624217102) Additional Text or ### I have a drawing ****You Have a Drawing**** Upload your PDF/DXF and we’ll review it for manufacturability, suggest improvements (if needed), and quote with lead time. [Send Us Your Design](https://www.bwcprofiles.co.uk/plastic-bespoke-profiles#widget_1772624399505) Additional Text ## bespoke / custom profile capability — built for reliable repeat supply You’re not just buying an extrusion, you’re securing a supply route you can rely on.  ### PROFILE EXPERIENCE We’ve produced a wide range of bespoke profiles & understand how to supply consistency.  ### PRODUCTION READY TEAM We spot common extrusion design issues early, reducing delays and avoiding costly rework.  ### CUSTOM BUILT EQUIPMENT Where processes require it, purpose-built equipment supports repeatable, quality output.  ### FABRICATION CNC capability and automated cutting support advanced fabrication requirements.  ### Prototyping / MATERIALS 2D drawings and prototype options to validate fit and function before production.  ### DESIGN We can assist with design ideas, supplying 2D drawings, producing prototypes, and ensuring fit & function. **Ready to price a profile?** **Upload your drawing and get a fast response. ** [ ](https://www.bwcprofiles.co.uk/hs/cta/wi/redirect?encryptedPayload=AVxigLL3QVaE%2FBYrTHTKMJc13aLc1TCKgjNkYAIuGKbtmfBoJ42cgLpkz5BB8jgy8LMyl9EgpWLdBuxZUu1hSc0Miq8kEpgF7%2FGJ1Fm3RyWN980E%2B2wQoW1QROMUOWB7nTGzX3RB6E5kd9nrdErghtBgvDceo5ELMGOZjYP3WjQVFDezrf3%2FcAK7csMZUrG1qgR9Bg%3D%3D&webInteractiveContentId=208680065125&portalId=2543985) [ ](https://www.bwcprofiles.co.uk/hs/cta/wi/redirect?encryptedPayload=AVxigLI6utXoOazImmuNF4ilMuqqZDo7us%2BtHiOmWY%2F%2B1p3dbhzVNdKRk1n6SvYuUf5Igbh4sM8R5u5NnfKr8Rs7kNCzi1ve00dFmUaDER2rh96BdMq8VSyboZwXCBvy8t4hgdXyfIZ5QmkZz7W6CvoAsSK97Q%3D%3D&webInteractiveContentId=208680065133&portalId=2543985) ## Materials, colours and co-extrusion options Choosing to have a bespoke extrusion gives you the ability to match performance to your application, whether that means flexibility, strength, appearance or fit.  ### Material selection We can extrude bespoke profiles in **PVC, Polyethylene (PE), Polypropylene (PP), ABS, and Thermoplastic Elastomers (TPE) **selected to suit your application’s strength, flexibility, and durability needs.  ### Colour matching Colour matching is available to help your profile blend seamlessly with your product or brand. Shades and finishes are **subject to material suitability, minimum runs, and lead time.**  ### Co-extrusion Options Co-extrusion lets you combine **two materials in one profile, **for example, a rigid core for strength with a softer outer layer for grip, sealing, or impact protection. ** Not sure what you need? Tell us where the profile is used and what it must do, we’ll advise. ** [ ](https://www.bwcprofiles.co.uk/hs/cta/wi/redirect?encryptedPayload=AVxigLLr2SQMP6z%2Bz9sNQHYU930Rvb3lIzotO724hoAdFPaLdRLOWfeoIGzexkEWuAdXRbdfPG642zzv7Nxia8ckYilcDBr4z2hLxmbQqqAGy2x6Qy2B0hZfl%2FeFd7XjwC%2BzDJwFm%2FpbGVvAjiIjWeRaXnzNzg9NuR6zBC0cxdaHJp%2BtW%2BectHDokUSa0IITUQf52B0GOAIr8iAAr5kmlK98lEp%2BV4MNNQ8q0%2BxN&webInteractiveContentId=208775615746&portalId=2543985) ## Why buyers choose BWC Profiles .png) ### ESTABLISHED 1999 Specialists in aluminium extrusion, plastic extrusion & injection moulding  ### QUALITY ASSURANCE [ ](https://www.bwcprofiles.co.uk/hs/cta/wi/redirect?encryptedPayload=AVxigLJjYTd4YNU%2FJbwDbfddaSYaP5UNJ2WjKC6g%2BZYfyauJuqSVRIxTnnCKmFF6WqS0BDbyz4g1bSaCJOYhMlsVDXgmHyQeS8dClFe6awY1O59oH8oga0oHRMc1V3TMtQfKiNd8Rk%2BawjrVPfdD%2BJvhXmxyz56pjfDCDY0DLoLMpud6sqWeuPRvKuyRYQlOMYrER119N6Zjv7XqMSZCvMdBzw%3D%3D&webInteractiveContentId=208800818984&portalId=2543985)  ### Manufacture Capabilities End-to-end capability: plastics + metals + services ## Bespoke /Custom Plastic Profile FAQs What do you need to quote a bespoke plastic profile? To quote accurately, we typically need a **drawing (PDF/DXF)** or a **clear sketch with key dimensions**, plus your intended **material (or performance requirements)**, **colour**, **quantity/annual usage**, and any **tolerance or critical-fit areas**. It also helps to know the **application and environment** (UV exposure, temperature, chemicals, indoor/outdoor) and whether you need **cut lengths, drilling, CNC work, or other fabrication**. If anything is unknown, we’ll guide you. Can you help if I only have a sample or sketch? Yes, of course. Many projects start with a **sample, photo, or sketch**. Send what you have, and we’ll work with you to identify the key dimensions and functional requirements (how it clips, seals, locates, protects, etc.). If needed, we can produce **2D drawings** for review, then progress to **trial/prototype runs** so you can confirm fit and function before moving into production. This approach helps reduce risk and speeds up decision-making. What materials and colours are available? We can supply bespoke profiles in **PVC, Polyethylene (PE), Polypropylene (PP), ABS, and Thermoplastic Elastomers (TPE), **chosen to match durability, flexibility, impact resistance, and appearance needs. Colour matching is also available to support your product or brand requirements. **Material and colour availability are subject to feasibility, minimum runs, and lead time**, and we’ll confirm what’s best for your design during quotation, especially if performance in heat, UV, or chemicals is important. What sizes can you extrude (max width, wall thickness guidance)? We produce bespoke plastic profiles from **miniature extrusions up to around 200mm wide** (subject to design, material, and section complexity). Wall thickness and feature details depend on the material and the profile’s shape; some designs are easier to extrude consistently than others. If you share your drawing (or dimensions), we’ll advise on **feasible wall thickness, achievable detail, and design tweaks** that improve stability, reduce waste, and support reliable repeat supply. Can you provide prototypes before production? Yes. Where appropriate, we can support **prototype or trial extrusions** so you can check fit, appearance, and performance before committing to full production. Prototypes are particularly useful when a profile interfaces with other components, needs a specific clip/seal function, or has tight aesthetic requirements. We’ll discuss the best route based on your design and timelines, whether that’s a short trial run, sample lengths, or a staged approach to approval, then move confidently into production. Do you offer cutting and fabrication? Yes, if you need more than “as-extruded” lengths, we can help deliver **assembly-ready components**. Options can include **cutting to length** and, where required, **CNC-based fabrication** such as drilling or machining (subject to the part design). This reduces work on your side, improves repeatability, and helps streamline assembly. Tell us how the profile is used and what operations you need, and we’ll advise the most efficient way to supply it. Can you supply on a repeat order / scheduled basis? Yes. If you have ongoing demand, we can support **repeat orders** and **planned supply** to match your production schedule. Many customers prefer a smoother flow of material rather than reordering reactively—so we’ll discuss expected usage, packaging, cut lengths, and delivery cadence. Once the profile is approved and production is stable, we can help you set up a repeatable supply route designed to reduce stockouts and keep your operations moving. How do you reduce risk of extrusion issues in new designs? We reduce risk by reviewing your profile early for **extrusion-friendly geometry, **flagging thin walls, sharp internal corners, unsupported features, or areas likely to distort. Where needed, we suggest small design adjustments that improve stability, tolerances, and throughput without changing the function. We also recommend a staged approach: **drawing confirmation → trial/prototype → approval → production**, so you validate fit and performance before scale-up. This helps avoid delays, rework, and unnecessary tooling changes. ## Get a quote for your bespoke / custom plastic profile Upload a drawing (or share a sketch) and we’ll come back with feasibility, price and lead time. 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